MISL Pakistan

LIGHTNIN Mixers

LIGHTIN MIXERS

LIGHTNIN enjoys a global reputation for durable, long-lasting mixers, agitators, aerators, and flocculators for fluid processing systems. We offer a full spectrum of impeller designs for diverse applications. In addition, we offer a worldwide service network, mixer repair, gearbox repair, and replacement parts program. Look to LIGHTNIN for knowledge, technology and service excellence.
  • Impellers
  • Mixers

Impellers

A100 A200 A312


A100 Folding A315 A320

 

A340 A310/A510 A6000

 


 

A100

 

  • Recommended for applications requiring moderate pumping action and powder-wetting capabilities
  • Superpitch design
  • 1.5 pitch ratio for greater mixing capabilities
  • Standard axial flow
  • Optional ring guard prevents damage from dip tubes, temperature probes and other in-tank devices

 

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A100 Folding

 

  • Recommended for mixing in vessels with narrow ports
  • Two-blade folding design
  • Impellers open fully when mixing

 

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A200

Recommended for low- to medium-viscosity, flow-controlled applications

  • Classic 45° pitched blade design
  • Produces a desirable balance of flow and shear
  • The impeller of choice in many standard applications

 

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A312

 

  • Recommended for axial-flow impeller for side-entry applications
  • Designed for demanding pulp and paper applications
  • Also used in other side-entry applications, such as oil storage
  • Features minimal radial flow

 

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A315

 

  • Recommended for gas-liquid dispersion and mass transfer-controlled applications
  • Can improve mass transfer by 30% compared with Rushton turbines
  • Decreases shear rates up to 75%
  • Can reduce energy costs up to 45%
  • Improves yields in shear-sensitive processes

 

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A320

 

  • Recommended for higher-viscosity applications requiring high flow in the transitional flow regime
  • Reduces blend time by half
  • Shear rates are modest for both high- and low-viscosity conditions
  • Fluid foil design delivers better axial motion and reduces power consumption

 

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A340

 

  • Recommended for up-pumping applications
  • Ideal for multi-phase applications, such as fermentation, polymerization and hydrogenation
  • High gas induction from surface
  • Controls foaming

 

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A310/A510

 

  • Recommended for low-viscosity flow-controlled applications
  • Varying angle options optimize processes by changing the impeller diameter/tank ratio
  • Maximizes flow with ability to add shear options
  • Standard on the LIGHTNIN LFD Flocculator
  • Improves results up to 40% vs. conventional pitched-blade turbines

 

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A6000


Recommended for low viscosity flow-controlled applications in hostile environments
Very low shear and higher flow than any other impeller
Maintains flow and reduces power to 45% of conventional pitched-blade impellers
Structural composite is lightweight and extremely resistant to corrosion
Excellent for use with acids, caustics, chlorinated solutions and other aggressive chemicals

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Mixers

 

 

Series 70/80
The most specified and most proven mechanical design technology in the world makes LIGHTNIN Series 70 Mixers ideal for a wide range of applications.
Bearings are sized far beyond AGMA requirements for minimum maintenance and long service life
Mechanical seals are 100% factory tested and feature a cartridge design for easy, convenient replacement.
Helical change gears are easy to replace to meet new or changing processing requirements
Available in 1 to 200 hp with speeds from 16.5 to 280 rpm
Self-setting seals
Variable-speed drives for applications requiring speed variations
Open-tank models

Series 98
IsoLoad design protects gearing from dynamic loads to extend gear life
Available from 20 to 150 HP with AGMA speeds from 20 to 100 RPM
Compact drive design requires significantly less oil; no large oil sump needed
Parallel shaft, double-reduction design provides maximum installation flexibility where there are overhead space limitations
Carburized and ground helical gearing for quiet operation and extended gear life Integral dry well oil dam prevents lubricant from leaking down the mixer shaft
Integral positive displacement pump provides continuous lubrication
Forced lubrication system filters out contaminants to increase oil life
Integral mounting plate eliminates the need for an additional bolted plate; can be mounted on large threaded rods
Standard C-face motor and pedestal mount reduces assembly time
Optional seal cartridge is easy to install and remove

Series 10

Series 10 mixers deliver a superior combination of value and performance in a wide range of applications.
Available from 1 to 25 HP with speeds from 10 to 125 RPM
Choose from a wide variety of motor options, including explosion-proof and multiple-speed units
Compact design with fewer parts for easy installation and maintenance
Check, add or change oil without removing the safety guard
Largest bearings in the size range provide unmatched L10 life exceeding 100,000 hours
Unique output shaft connection reduces shaft deflection to extend seal life
Longer shaft lengths accommodate a wider range of tank configurations
Leakproof reducer design
Open- and closed-tank models available
Choice of dry-running single mechanical seals or lubricated double mechanical seals
Optional seal pedestal design permits operation up to vessel temperatures of 400°F (approx. 200°C)
Optional angle riser brackets eliminate the need for baffles

SX

SX mixers combine advanced design and rugged construction for superior performance in demanding applications.
Shafts and impellers are made from structural composites, which are stronger than metal alloys and resistant to acids, caustics and organic solvents. SX is an attractive alternate to high alloys such as Hastelloy or titanium.
Shafts and impellers are lighter in weight than metal alloys; permit use of longer shaft lengths, allowing greater flexibility in impeller positioning
Ideal for floating mixers
Advanced A6000 impeller design reduces power consumption by up to 70% vs. conventional pitched-blade designs
Impellers are constructed in 7 lightweight parts for easy installation and maintenance

Series 700/800
The Super Powers.
LIGHTNIN 700/800 Mixers are designed to provide reliable service in the largest, most demanding applications, from pharmaceutical fermentation and large-scale chemical processing to minerals processing and heavy sludge waste treatment.
Exclusive hollow quill drive protects the gear train from severe shaft flexure.
Bearings are sized far beyond AGMA requirements for minimum maintenance and long service life
Heavy-duty motor mount is standard
Horsepowers from 25 to 1250 and speeds from 230 to 11.4 rpm
Choice of replaceable cartridge seals
New design for 784/884 Mixers
Positive direct drive
Rugged housing designed for easy assembly and maintenance
Tapered roller bearings handle overhung shaft loads
Triple reduction gearing has robust AGMA service factor
Available on larger units to 1250 hp

Series 45 Inliner
Helical element design that creates a distinct pattern of flow splitting, rotating vortices,
Can be used as stand-alone mixers or in combination with tank/mixer systems
High-efficiency mixing action can reduce chemical consumption
Fast and inexpensive to install and operate
Virtually maintenance-free
No moving parts
Available for quick delivery - usually within 4 weeks
Sizes from 1 to 12 inches/25 to 300 mm
316L stainless steel material of construction

Larger sizes available upon request
Custom polishes
High alloy elements available for use with aggressive chemicals
Coatings, finishes and polish
Injection and sampling ports
Sanitary fittings
Code Welding

 

 

 

 

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